Australian Government: Grains Research and Development CororationGRDC Annual Report 2005-2006

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Output Group 3: New Products

Objective

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Overview

The New Products output group invests in research, development and commercialisation opportunities in grain and farm products for the Australian grains industry at all stages of the value chain.

The scope of the output group's activities includes:

These activities aim to improve the development and application of novel on-farm technologies, new and sustainable grain storage strategies and radical new biocontrol agents. The output group also seeks to improve industry food safety management and identify investment opportunities in new grain products that have the potential to enhance grower profitability.

The output group recognises that in many of these areas there are few potential research and commercialisation partners within Australia, and this makes it necessary to identify opportunities to form partnerships internationally to help new technologies reach Australia sooner.

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Inputs

In total, $11.18 million was invested through the New Products output group in 2005-06.

In addition, the New Products output group attracted significant co-investment from its research partners. We also relied on the skills and expertise of the people within our partner organisations.

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Outputs

Gathering new product market intelligence

Prior to the commitment of a large investment, prudently directed scoping studies are used to gather market intelligence. Areas currently being examined include biofuels, speciality grain food products, novel oils with altered oil profile for better health, on-farm instrumentation, and opportunities for Australian grains in Asian markets.

One such study of the Chinese wheat market, carried out in conjunction with AWB Ltd, showed that the Australian wheat industry cannot rely just on growth to drive a relationship, and must consider other factors such as ways to capture premiums for grain quality in the Chinese market. The reason for this is that, as China's demand is shifting towards higher quality grain, China's capacity to produce such grain is also increasing. This result reinforces and adds direction to the GRDC's commitment to determining the correct traits to concentrate on in the Varieties line of business.

Another scoping study was commissioned on the possibilities for biomass ethanol in Australia. This study examined the likely technologies, time frames, capital costs and production costs, and included a preliminary assessment of potential biomass availability. A watching brief was recommended: to allow United States technologies to mature and absorb the high risk associated with start-up technologies, with a view to adapting suitable projects for use in Australia in the future; and to monitor oil price trends, which forms the basis of assessing the viability of the ethanol industry.

Developing sustainable grain storage technologies

The development of sustainable grain storage technologies continues to be a key investment area for the GRDC. Ongoing research to improve our understanding of the mechanisms behind insect resistance to phosphine aims to maintain phosphine's effective use as a stored-grain fumigant. In 2005-06, good progress was made in understanding how phosphine gas disperses through the grain silo and how effectively this kills the insects at various levels. Also, the use of phosphine in unsealed silos was examined and shown to be ineffective. This is an extremely important result, as ineffective use contributes to increased pest resistance.

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Photo of sunflowers

Resistance in grain insect pests to the fumigant phosphine could cost the grains industry between $200 million and $300 million annually.

The GRDC has invested in resistance monitoring and management activities on a national basis to ensure that resistant insects are identified quickly and eliminated. Meanwhile, research to develop new fumigants continues in case insect resistance eventually causes phosphine to be lost to the industry altogether. This year a promising new fumigant, called Spinosad, was identified, and the process of gaining approval for use in Australia commenced. This is an enormous achievement considering how difficult it is to find appropriate fumigants to use in grain storage to kill the insects and leave a minimal residue. Additionally, a significant success was achieved by one of our projects to secure the use of several other important fumigants (including dichlorovos, fenitrothion and methoprene) for use in the Australian grains industry.

Harvest bags are a novel storage technology that the GRDC has invested in, to better understand the value of the technology and its potential to deliver greater flexibility to an integrated grain harvest storage system. In 2005-06, the first year of inspection trials, a number of key issues such as the level of gas tightness and punctures were identified for closer monitoring.

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Managing food safety risks

Although food safety risks are generally low in the grains industry, it is important for the industry to have the ability to manage food safety risk in order to guarantee market access and the broader safety of consumers. The GRDC supports the Australian Food Safety Centre of Excellence and has invested in a number of other projects which examine specific problems.

For example, a project at the Queensland Department of Primary Industries and Fisheries has been employed to produce a management plan for mycotoxin contamination in maize. The researchers have successfully assessed the risks for mycotoxin contamination from the current crop and set out an action plan to mitigate the risks. They collected samples of grain and assayed for mycotoxin contamination. This strategy has confirmed a low risk of contamination in maize for the toxin this year.

The GRDC has also invested in the further development and extension of biocontrol options for the organisms that cause annual ryegrass toxicity. These projects will provide both useful tools for growers and vital strategic information for the grains industry.

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Investigating new uses for grains

New Products has the challenge of examining and developing a variety of new grain products to ensure that Australian graingrowers have access to new and developing markets. Importantly, the GRDC is working with all areas of the value chain to ensure that identified new products can successfully be commercialised successfully.

Projects in progress during 2005-06 included research to develop niche food products, such as new food uses for feed grains. Lupin is a relatively unresearched crop in terms of the products it can provide for human and animal consumption.

GRDC projects have shown that lupins can have very positive health benefits and that a number of novel food additives can be extracted from the grain. The CRC for Innovative Grain Food Products is researching the feasibility of creating new food products, not only from feed grains but also from variants of other grain varieties, to create new markets for graingrowers. These results will assist grain producers to select crops that can be used in supplying health foods or additives to the food-manufacturing sector and, potentially, to receive premiums for these grains.

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Case Study

Go Grains spreads the good word

Image of covers of Go Grains publication

Go Grains, through the production and wide distribution of brochures, ensures that high-quality factual information reaches health professionals and consumers.

Go Grains is an independent, membership-based organisation that delivers messages about grain nutrition and health to consumers.

Go Grains began as a joint initiative of the GRDC and BRI Australia in 1998, and became an independent organisation in 2005. Its members are companies and organisations with an interest in maintaining a high profile for grain and pulse foods in order to promote consumption and ensure that consumer demand for grain-based foods remains strong.

The work undertaken by Go Grains underpins market demand for grain-based products and helps to offset the impact that the long-term decline in the terms of trade-caused by steadily falling grain prices and rising production costs-has on the Australian grains industry. The GRDC's support for Go Grains aims to ensure that the industry benefits from continuing strong market demand for grain.

Go Grains seeks to understand consumer requirements for nutritious, high-quality foods, to be aware of lifestyle trends that affect food consumption, and to translate the benefits of grains into meaningful messages. Appropriate responses to market requirements will ensure that the Australian grains industry continues to produce safe, healthy food products that are trusted and valued by consumers.

Through a range of well-placed media releases, information packages and education initiatives, the organisation has become a recognised reference point for positive and factual information.Through the persistent and careful cultivation of this image, Go Grains will remain a powerful marketing vehicle for the grains industry.

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Case Study

Aeration controllers streamline storage management

Photo of Adaptive Discounting Controller

The new Adaptive Discounting Controller can control three aeration functions at once: cooling, drying and maintenance.

Achieving and maintaining consistent grain quality in storage depend on a number of environmental factors, and the management of storage systems can be a complex and expensive exercise. The GRDC partnered the CSIRO Stored Grain Research Laboratory in Canberra and a Western Australian company, Industrial Automation, to develop an aeration controller that simultaneously controls the aeration, drying, cooling and maintenance functions for up to ten independent storage units.

The new Adaptive Discounting Controller took seven years to develop, and became available to growers as the 'Aeration Manager' in 2005-06. Uniquely, the system takes into account both the moisture content and temperature of grain at the time of loading and the desired grain condition after time in storage, and controls aeration to achieve this result.

The controller turns fans on only when the grain requires airflow, resulting in significant efficiencies in operation. The adaptive discounting feature uses technology that recognises when weather conditions may cool or dry grain more than normal, and adjusts certain set points to take advantage of the conditions. Failsafe alarms increase the reliability of the system and offer additional peace of mind for the farmer.

This successful partnership between public-sector and private-sector organisations, based in different states, to research, develop and commercialise this technology is an example of the GRDC's role in identifying industry needs and facilitating a beneficial outcome for graingrowers.

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Output Group 3: New Products
Investment strategies Achievements
New uses

The GRDC invested in projects that have:

  • examined the commercial opportunities in the developing biofuels industry in Australia and North America
  • collaborated with animal industries to improve the use and value of feed grains by creating calibrations to determine the digestible energy in grain.

The GRDC also:

  • supported the CRC for Innovative Grain Food Products to conduct research projects on Bioprocessing, Healthy Foods and Fibre, and Fodder to Food
  • agreed to enter into an incorporated joint venture with CSIRO and Groupe Limagrain of France to complete the development and commercialisation of high-amylose wheat
  • identified the most suitable oilseed crops to be used as a platform for the development of industrial oils from the CSIRO-GRDC Crop Biofactories Initiative
  • examined the economic benefits for the development of novel oilseeds with altered oil profiles for use in the human food and animal feed markets.
Storage

The GRDC worked with research partners and supply chain participants to coordinate the development of a national approach to grain storage research and extension in order to continue to:

  • nationally monitor and manage chemical resistance in stored-grain pests
  • seek commercial partners to continue the development and registration of new chemicals to assist in the management of stored-grain pests
  • develop non-chemical alternatives to existing chemical strategies for the management of stored-grain pests, including through projects on alternative fumigants and heat disinfestations
  • extend and improve the use of drying and cooling to protect stored grain
  • overcome moisture problems
  • assist growers to make economic on-farm grain storage decisions
  • validate resistance gene-specific and quantitative markers of phosphine resistance in stored-grain pests.
Quality testing

The GRDC supported research to:

  • develop objective grain quality testing technologies, such as an on-farm, near-infrared spectroscopy moisture meter
  • manage the quality of barley in storage
  • develop leading-edge technologies to assess grain quality at receival.

The GRDC also supported:

  • a risk assessment and further work to develop strategies for the management of mycotoxins in maize
  • the establishment of the 'no observable effect' levels of common toxins found in grain
  • the development of biocontrol options for annual ryegrass toxicity causal organisms.

The GRDC commissioned a technology and market assessment study to identify investment opportunities andJanuary 31, 2007o analyse soil and grain properties on-farm. This is a precursor to the development of a more detailed investment strategy.

Commercialisation In April 2006, a jointly owned company, Philom Bios (Australia) Pty Ltd, was established to commercialise a range of new soil inoculants.
Indicators Performance
Commencement of a situational analysis of on-farm grain storage,taking into account the needs ofgrowers, identifying storage optionsand the impacts that they couldhave on other value chain participants Expanding on work done in 2004-05, the GRDC worked with other value chain participants and researchers to investigate the management and use of phosphine. The objective is to develop a whole-of-chain investment and management vehicle to optimise the industry's investment in stored grains into the future.
Collaboration with three or more value chain participants, ensuringthat Australian grain participatesmore effectively in Asian markets During the year the GRDC put in place a research project to test Australian grain in a new higher value Asian market not usually supplied by Australia. In supporting this project together the researcher involved several marketing chain participants.
Commercial evaluation and testing of biological inputs for profitablefarming, enabling final commercialisation arrangementsto be established Under the unincorporated joint venture between the GRDC and Philom Bios Inc. of Canada, established in early 2005, limited field trials were carried out during the 2005 season and a business case for the establishment of an incorporated joint venture was completed.
Development of a business case forthe commercialisation of a suite ofnew grain fumigants, and thecommercialisation of these fumigantsthrough to the negotiation of suitablelicensing arrangements A licence option agreement was developed between CSIRO (on behalf of the GRDC and the other co-owners of the technology) and BOC Ltd to undertake the evaluation and registration of carbonyl sulphide and ethyl formate.

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